Solutions
Thermal Inspection Station (StTHI)
Thermal Inspection Station (StTHI)
Thermal inspection for parts and power systems in real time.
StTHI – Thermal Inspection Station uses an industrial thermal camera to monitor temperature patterns on parts, molds and electrical equipment in real time. It supports both predictive maintenance on power lines, voltage panels and transformers, and quality control in plastics and injection molding.
Thermal images show very hot spots in light colors and colder areas in darker tones, which makes it easier to find abnormal conditions and potential defects. In injection molding this helps keep the tool temperature distribution as consistent as possible during injection so that welding lines, injection jumps and fine defects such as molding lines and air pockets can be detected more reliably.
Because measurements are fast, non contact and non destructive, the machine can keep running parts while StTHI verifies conditions such as part removal temperature, mold water flow and dryer operation. This brings thermal information into daily production and maintenance, not only into occasional checks.
Key capabilities
With Thermal Inspection Station(StTHI), You Can:
Non Contact Thermal Inspection
Capture surface temperature patterns without touching the part, mold or panel and without stopping the process.
Reference Ranges And Deviations
Filter and display temperature values that are inside or outside a defined reference range and show the deviation from the target.
Out Of Tolerance Alarms
Detect and list out of tolerance temperature values, then access the alarmed measurements chronologically with explanations for easier analysis.
Snapshot And Reporting Options
Take snapshots and save results as JPG files for documentation, comparison between batches or sharing in reports. Users can choose to show or hide degree information on the image.
High Sensitivity And Dual Camera Design
Benefit from exceptional thermal sensitivity, high infrared resolution and a two camera design that improves image detail for analysis and documentation.
Current Machine Status Visibility
View basic machine or connection status in the interface so operators know that the thermal station is active and capturing data correctly.
The Process
How It Works
Choose Application And Targets
Together we decide where to start. This can be a critical electrical asset such as a power line, voltage panel or transformer for predictive maintenance, or an injection molding tool where temperature distribution and part removal temperature are important. We agree on target ranges and what counts as abnormal.
Install And Position Thermal Camera
The thermal camera is installed with a clear view of the area of interest. For electrical assets this means a safe view of conductors and connections. For injection molding it means a stable view of the mold or part during demoulding and cooling so that temperature patterns are captured reliably.
Configure Reference Ranges, Alarms And Views
We configure reference temperature ranges, color scales, alarm thresholds and interface views. The operator screen shows the live temperature map, highlights out of range areas, lists alarms and provides access to snapshots and stored results.
Run, Review And Improve
The station runs while machines or lines operate as usual. Thermalphotos and alarms help maintenance and quality teams find very hot or cold spots quickly, verify conditions like dryer operation and mold water flow and shorten root cause analysis. After a short period we review results with your team and refine thresholds or views, then decide where to apply the same approach next.
Why AkyA Canada?
A Practical Partner For Thermal Insight In Real Operations
AkyA Canada combines thermal inspection, SCADA and MES with experience in both manufacturing and critical infrastructure. We understand how thermal data needs to fit into maintenance routines, tool changes and daily production, rather than staying as a separate specialist activity.
Our approach is to start with one clear use case such as a critical panel or a key injection mold, set realistic target ranges and integrate the thermal view into the way your operators and engineers already work. Once the first station proves useful, we help you extend the same pattern to other assets and lines while keeping the system manageable.
Get Started
If you would like to see what StTHI – Thermal Inspection Station could look like for your plant or facility, we can review one or two candidate applications and outline a focused pilot scope.